ACA1600-60GC มาพร้อมกับสเปคที่โดดเด่นสำหรับงาน vision ความเร็วสูงและความละเอียดสูง โดยมีความละเอียด 2 เมกะพิกเซล (1600 x 1200) บนเซ็นเซอร์ CMOS ขนาด 1/1.8″ ระบบ Global Shutter ที่ทำงานได้ที่ 60 เฟรมต่อวินาที และอินเตอร์เฟส Gigabit Ethernet ซึ่งให้ความเร็วในการถ่ายโอนข้อมูลผ่านเครือข่าย การใช้เซ็นเซอร์ CMOS ร่วมกับ Global Shutter ส่งผลให้ได้ความละเอียดสูงและภาพที่คมชัดแม้วัตถุจะเคลื่อนที่ด้วยความเร็วสูง
The ACA1600-60GC features a 1/1.8″ CMOS color sensor with global shutter technology, delivering 2 megapixel resolution at 60 frames per second. Its global shutter ensures sharp image capture of fast-moving objects without rolling shutter distortion. Operating via Gigabit Ethernet interface, this camera provides exceptional performance for demanding high-speed inspection tasks. The combination of larger sensor format, higher resolution, and elevated frame rate makes this camera suitable for applications requiring both detailed imaging and rapid capture capabilities.
Technical specifications include a resolution of 1600 x 1200 pixels with a 4:3 aspect ratio, providing balanced imaging for various inspection applications. The 1/1.8″ sensor format (approximately 7.2mm diagonal) offers significantly more light-gathering area than smaller sensors, improving performance in low-light conditions. With a maximum data rate requirement of approximately 288 MB/s at 60fps with 8-bit color, the Gigabit Ethernet interface provides the necessary bandwidth while supporting cable lengths up to 100 meters. This combination of specifications addresses the needs of modern high-speed, high-resolution vision applications.
The adoption of CMOS sensor technology in the ACA1600-60GC represents a strategic choice for high-speed applications. Compared to CCD sensors, modern CMOS sensors offer several advantages including lower power consumption, higher frame rate capabilities, and better integration with on-chip processing. The 1/1.8″ format allows for 2MP resolution while maintaining reasonable pixel sizes for good light sensitivity. This CMOS implementation with global shutter technology combines the benefits of traditional CCD global shutter performance with the efficiency and speed advantages of modern CMOS architecture.
Comparing CMOS global shutter to CCD technology reveals important trade-offs. The ACA1600-60GC’s CMOS global shutter provides the essential benefit of distortion-free imaging of moving objects, similar to CCD. However, CMOS typically achieves higher frame rates at lower power consumption and cost. For a 2MP sensor operating at 60fps, CMOS represents a more practical and cost-effective implementation than CCD would be at similar performance levels. The choice between CMOS and CCD ultimately depends on specific application requirements, with CMOS offering advantages for high-speed applications where its higher frame rate capabilities and lower cost are valuable.
The 60fps capability of the ACA1600-60GC provides substantial advantages for modern manufacturing environments. At 60 frames per second, the camera captures images every 16.7 milliseconds, allowing inspection of objects moving twice as fast as with a 30fps camera while maintaining the same number of samples per object. This higher temporal resolution improves the statistical reliability of inspections by providing more data points. For high-value manufacturing where defect escape costs are substantial or where production speeds directly impact profitability, the increased throughput enabled by 60fps can provide significant return on investment.
The combination of a large 1/1.8″ sensor and 60fps frame rate in the ACA1600-60GC addresses competing demands in modern machine vision. The larger sensor provides either wider field of view with the same lens or finer detail within the same field of view. Simultaneously, the 60fps capability maintains the ability to capture sharply defined images of fast-moving objects. This is particularly valuable in applications like electronics inspection, where small defects must be detected on rapidly moving PCBs, or in packaging lines where both label details and line speed are critical to productivity.
The Gigabit Ethernet interface in the ACA1600-60GC offers distinct advantages for high-speed, distributed vision systems. With theoretical bandwidth of 1 Gbps (approximately 125 MB/s practical), GigE can accommodate the camera’s data requirements through various compression methods or bit-depth reduction. More importantly, its support for cable lengths up to 100 meters enables flexible camera placement in large facilities. Power-over-Ethernet (PoE) capability further simplifies installation by delivering power through the same cable used for data transmission, reducing wiring complexity in industrial environments.
Managing the data stream from the ACA1600-60GC requires consideration of GigE’s bandwidth limitations. The uncompressed 2MP 60fps 8-bit color stream requires approximately 288 MB/s, exceeding GigE’s practical 125 MB/s capacity. In practice, the camera employs various strategies to operate within this limit: reducing bit depth from 10-bit to 8-bit (20% reduction), implementing ROI to capture only relevant image areas, or using efficient compression algorithms. These techniques allow the camera to deliver high-speed, high-resolution imaging while maintaining compatibility with standard Gigabit Ethernet infrastructure.
Typical applications include high-speed electronics manufacturing, where the camera inspects PCBs and components with 2MP detail at production line speeds. In automotive manufacturing, it verifies assembly processes and detects defects on fast-moving parts. The packaging industry utilizes it for label verification, date/code reading, and quality inspection on high-speed lines. The combination of resolution and speed also makes it suitable for scientific and research applications where both temporal and spatial resolution are important. The GigE interface enables these applications in distributed environments where cameras must be located far from processing computers.
In electronics manufacturing, the ACA1600-60GC’s 2MP resolution enables detection of minute defects such as missing components, misaligned parts, or soldering issues that would be invisible to lower-resolution cameras. The 60fps frame rate accommodates high-speed conveyor systems while maintaining image quality. The GigE interface allows multiple cameras to be networked across large production areas, with images centralized to a single processing station. This is particularly valuable in modern smart factories where data from multiple inspection points needs to be correlated and analyzed collectively for quality control and process optimization.
Compared to Hikrobot’s high-speed offerings, the ACA1600-60GC commands a premium justified by Basler’s established reputation and comprehensive software support. FLIR cameras might achieve slightly higher frame rates in some configurations but may compromise on global shutter performance or software integration. IDS provides extensive customization but typically at higher price points. For applications requiring reliable high-speed performance with true global shutter and seamless software integration, Basler’s solution offers a balanced proposition that prioritizes system stability and ease of implementation alongside raw performance specifications.
การวิเคราะห์กล้อง 2MP 60fps GigE ในตลาด
ในตลาดกล้อง 2MP 60fps GigE มีตัวเลือกจากหลายผู้ผลิตด้วยเทคโนโลยีที่แตกต่างกัน ACA1600-60GC โดดเด่นด้วยการนำเสนอเซ็นเซอร์ขนาด 1/1.8″ ร่วมกับ Global Shutter ซึ่งพบได้น้อยในราคาระดับนี้ กล้องคู่แข่งหลายรุ่นอาจใช้ rolling shutter เพื่อลดต้นทุนหรือใช้เซ็นเซอร์ขนาดเล็กกว่าเพื่อให้ได้อัตราเฟรมสูง ข้อได้เปรียบของ Basler อยู่ที่การรักษาสมดุลระหว่างขนาดเซ็นเซอร์ ความละเอียด ความเร็ว และคุณภาพภาพผ่าน Global Shutter
The market for 2MP 60fps GigE cameras includes various technologies and trade-offs. The ACA1600-60GC distinguishes itself by offering a 1/1.8″ sensor with true global shutter at this performance level—a combination less common among competitors. Many alternative cameras in this category use rolling shutter CMOS sensors (which can cause image distortion with moving objects) or smaller sensor sizes to achieve similar frame rates. Basler’s approach maintains image quality through global shutter technology while providing the resolution and speed needed for demanding applications, offering a balanced solution rather than optimizing for any single specification at the expense of others.
Successful integration of the ACA1600-60GC requires careful network design. Use managed Gigabit Ethernet switches that support jumbo frames (typically 9000 bytes) to improve network efficiency. Quality Cat6 or Cat6a cables with proper shielding maintain signal integrity in electrically noisy industrial environments. For optimal performance, configure network adapters on host computers to support jumbo frames and optimize interrupt moderation settings. Basler’s Pylon software suite should be installed for camera control and compatibility. Proper lighting is especially important at 60fps—consider high-frequency LED sources synchronized with the camera’s capture rate to avoid flicker.
Additional components for high-speed GigE systems include industrial-grade Ethernet switches with adequate backplane bandwidth, PoE capabilities if needed, and proper environmental protection. Lenses for the 1/1.8″ sensor should have appropriate resolution (2MP or higher), minimal distortion, and suitable mounting options. Lighting must provide sufficient intensity for the short exposure times used at 60fps, with stable output to avoid intensity variations between frames. For multi-camera installations, consider switches with IGMP snooping capabilities to manage multicast traffic efficiently. Basler’s pylon Viewer software includes network diagnostics tools to help optimize system configuration and troubleshoot connectivity issues.
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