The ACA1300-22GM is a high-performance monochrome industrial camera that combines the legendary reliability of Sony’s ICX445 CCD sensor with the ubiquitous GigE Vision interface. Boasting a resolution of 1.3 megapixels, it serves as an ideal bridge between standard VGA and higher resolution models, providing enough detail for complex inspections without overloading network bandwidth. Its compact housing and industrial-grade internal circuitry ensure consistent performance even in environments with high electromagnetic interference or fluctuating temperatures.
Key technical specifications of the ACA1300-22GM include a square pixel size of 3.75 µm x 3.75 µm, which facilitates uniform sensitivity across the entire 1/3-inch sensor area. Operating at a steady 22 frames per second (fps), the camera provides enough speed for many medium-paced conveyor applications while maintaining low data latency. The Gigabit Ethernet interface allows for long cable runs up to 100 meters, making it highly flexible for large-scale factory deployments where the host PC is located far from the production line.
In addition to optics, choosing the right lighting is essential for maximizing the monochrome performance of the ACA1300-22GM. Since monochrome cameras do not have a Bayer filter, every photon reaching the sensor contributes to the grayscale value, making it more light-efficient than color models. Using structured lighting or specialized LED strobes can highlight surface defects or internal cracks that would otherwise be invisible to the human eye, providing a robust solution for automated quality control.
The 1/3-inch sensor format of the ACA1300-22GM strikes a perfect balance between optical compatibility and cost-effectiveness. This standard size allows users to access a vast range of industrial lenses, from high-end telecentrics to standard fixed-focal length lenses. The physical properties of the Sony CCD sensor also provide a superior signal-to-noise ratio, ensuring that the grayscale data used by vision algorithms is of the highest possible integrity, leading to fewer false rejects in a high-volume production environment.
Furthermore, the deterministic nature of the ACA1300-22GM internal timing makes it a reliable tool for synchronized multi-camera systems. When multiple views are required to inspect a 3D object, having sensors that react consistently to trigger signals is paramount. Basler’s expertise in firmware development ensures that the capture start and exposure times are predictable to the microsecond, allowing for seamless data fusion and complex spatial analysis in advanced robotics and automation setups.
By capturing the entire frame simultaneously, the global shutter in the ACA1300-22GM eliminates motion artifacts that could otherwise lead to measurement errors in automated gauging systems. This feature is particularly vital in the high-speed pharmaceutical and electronics industries where parts move rapidly on conveyors. A single millisecond of distortion can cause a vision algorithm to fail, but with global shutter technology, every frame is a perfect snapshot of the object’s true geometry, ensuring high confidence in every pass/fail decision.
GigE Vision is a global interface standard that ensures seamless interoperability between the ACA1300-22GM and a wide variety of third-party software packages. The interface supports high-speed data transfer of 1 Gbps, providing ample overhead for the camera’s 22 fps output while allowing for future system expansions. Additionally, the use of standard Ethernet hardware reduces the total cost of ownership by eliminating the need for expensive frame grabbers or proprietary interface cards typically required by other industrial imaging standards.
For systems that cannot afford downtime, the ACA1300-22GM offers a level of build quality that exceeds many of its competitors. While Hikrobot and IDS provide capable sensors for general applications, Basler’s Scout and Ace series are engineered specifically for the rigors of heavy industrial use. The long-term availability of this model also ensures that manufacturers can source replacement units or scale their production lines without needing to redesign their vision software, providing a stable technology roadmap for years to come.
In conclusion, the ACA1300-22GM provides a perfect blend of high-speed performance, monochrome clarity, and industrial reliability. Its combination of a sensitive Sony CCD sensor and the deterministic GigE interface makes it a formidable tool for any professional vision setup. By choosing this hardware through imRN Asia, you are ensuring that your quality control processes are built on a foundation of imaging excellence that can adapt to the future demands of automated industrial growth in Thailand.
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