The Basler SCA1000-30GM is a professional-grade monochrome area scan camera featuring a high-quality 1-megapixel CCD sensor. Engineered for industrial automation, it delivers a consistent frame rate of 31 frames per second (fps), ensuring precise image capture for inspection tasks that demand superior light sensitivity and the reliable data transmission of the GigE Vision standard over long distances.
หัวใจสำคัญของกล้องรหัสนี้คือการเลือกใช้เซนเซอร์ Sony ICX267 แบบ CCD ซึ่งเป็นเทคโนโลยีที่โดดเด่นในด้านความไวแสงและความสม่ำเสมอของพิกเซล ข้อมูลภาพขาวดำที่ได้มีความลึกและรายละเอียดที่ชัดเจน ช่วยให้อัลกอริทึมในการประมวลผลภาพสามารถตรวจพบตำหนิที่มีความแตกต่างของระดับสีเทาเพียงเล็กน้อยได้อย่างแม่นยำที่สุดแม้ในสภาวะแสงน้อย
Utilizing a CCD architecture, this imaging device provides an exceptional signal-to-noise ratio compared to older CMOS designs. The global shutter mechanism integrated into the sensor ensures that every pixel is captured simultaneously, effectively eliminating any motion blur or geometric distortion when inspecting fast-moving objects on a high-speed production line.
The robust mechanical design of the Basler scout series ensures that the internal electronics are protected from industrial vibrations and electromagnetic interference. This durability, combined with professional-grade components, makes the hardware a versatile tool for system integrators who require a dependable monochrome solution for complex visual inspection tasks.
สำหรับข้อมูลจำเพาะเชิงลึกของ SCA1000-30GM ประกอบด้วยความละเอียด 1,034 x 779 พิกเซล บนขนาดเซนเซอร์ 1/3 นิ้ว ให้พิกเซลขนาด 4.65 µm x 4.65 µm ซึ่งเป็นขนาดที่รับแสงได้ดีเยี่ยม ระบบ Global Shutter ช่วยให้การบันทึกภาพวัตถุที่เคลื่อนที่เร็วมีความคมชัดสูงสุด และให้อัตราเฟรมเรตที่ 31 fps ที่ความละเอียดเต็มพิกัดผ่านพอร์ต GigE
Technical specifications reveal that the camera employs the Gigabit Ethernet (GigE) interface, which is the standard for long-distance data transmission in machine vision. This interface supports cable lengths of up to 100 meters without the need for signal repeaters, providing significant flexibility in factory floor layouts where the processing computer is located far from the inspection point.
ฟังก์ชันการประมวลผลภาพภายในตัวเครื่องยังรวมถึง Auto gain, Auto exposure และความสามารถในการปรับแต่ง Area of Interest (AOI) เพื่อเพิ่มประสิทธิภาพในการตรวจสอบเฉพาะจุด ตัวกล้องรองรับการทำงานร่วมกับซอฟต์แวร์ pylon SDK ซึ่งช่วยให้นักพัฒนาสามารถเขียนโปรแกรมควบคุมกล้องได้อย่างลื่นไหลผ่านภาษา C++, C# และ Python
In terms of physical dimensions, the camera measures approximately 29 x 44 x 73.7 mm, making it compact enough for space-constrained industrial environments. It supports C-mount lenses and offers digital I/O for external triggering and flash synchronization, allowing for seamless integration with other factory automation components like PLCs and sensors.
ความสามารถในการจ่ายไฟผ่านสายแลนหรือ PoE (Power over Ethernet) ในบางรุ่นย่อยช่วยลดความยุ่งยากในการเดินสายไฟเพิ่มให้กับตัวกล้อง การส่งทั้งข้อมูลและพลังงานผ่านสายเส้นเดียวช่วยประหยัดเวลาในการติดตั้งและลดต้นทุนรวมของระบบวิชั่นคอมพิวเตอร์ในระยะยาวได้อย่างมีนัยสำคัญ
The support for Power over Ethernet (PoE) functionality, where applicable, simplifies the cabling process by transmitting both data and power through a single Ethernet cable. This streamlined approach reduces installation time and overall system complexity, making it a cost-effective choice for large-scale deployments in modern smart factories.
Compared to models from Hikrobot or FLIR with similar resolution, the Basler scout series often exhibits superior image consistency and lower pixel defects over time. The deterministic behavior of its internal processing ensures that the time between a trigger signal and image acquisition is strictly controlled, which is vital for high-precision synchronization in automation.
From a software development perspective, the pylon suite offers more comprehensive documentation and stability than many competitor tools. Reducing software development time is a key factor for system integrators, making Basler the preferred choice for projects where reliability and fast deployment are the primary objectives.
While the initial investment might be higher than some budget brands, the total cost of ownership is significantly lower due to the minimal failure rates and long product lifecycles. Local support from experts ensures that any technical challenges are resolved quickly, maintaining continuous production and maximizing the return on investment for the factory.
The choice of lighting is equally critical for a monochrome camera. Using narrow-band LED lights, such as red or infrared lighting, can enhance specific surface features or penetrate certain materials more effectively. Uniform illumination is essential to ensure that the CCD sensor captures consistent gray-scale values across the entire field of view.
High-quality Ethernet cables with screw-lock connectors are recommended to prevent accidental disconnections in high-vibration industrial settings. Using shielded cables ensures that data integrity is maintained even when the cabling is routed near high-voltage electrical panels or heavy-duty motors commonly found in manufacturing plants.
Fine-tuning the lens focus and lighting angle must be performed simultaneously to achieve an optimal image histogram. Proper calibration using professional software tools will enable the vision system to operate at peak performance, reducing false reject rates and increasing the overall accuracy of the automated quality control process.
In the pharmaceutical industry, this camera is frequently used for blister pack inspection. The 31 fps frame rate allows for high-speed verification of tablet presence and integrity on fast-moving conveyors. The global shutter ensures that each frame is captured with perfect clarity, preventing any distortion that could lead to inspection errors.
The packaging industry also utilizes this model for verifying label placement and expiration date printing. The superior grayscale resolution of the CCD sensor makes it easier to detect faint ink or incomplete characters, ensuring that every product meets the required quality standards before it leaves the production facility.
Logistics and automated sorting systems benefit from the GigE interface’s long-distance capabilities. Cameras can be mounted on gantries or sorting points far from the control room without signal degradation, providing a scalable solution for modern warehouse management and ensuring high throughput in distribution centers.
System integration is facilitated by the Basler pylon software suite, which provides all the necessary drivers and configuration tools. The pylon IP Configurator allows for easy assignment of IP addresses, while the pylon Viewer provides a real-time display of the camera stream, making it easy to adjust optics and lighting during the initial setup phase.
The camera is fully compliant with GigE Vision and GenICam standards, ensuring compatibility with a wide range of third-party image processing software. This interoperability allows for easier system upgrades and integration into existing vision platforms, providing developers with the freedom to choose the best tools for their specific application needs.
Effective bandwidth management is essential when operating multiple cameras on the same network. Engineers should calculate the total data rate to avoid network congestion. Utilizing managed switches allows for better control over data traffic and prioritization, ensuring that critical image frames are transmitted without loss or delay during peak production cycles.
Choosing imRN Asia as your vision partner ensures that you receive genuine Basler products with full technical support. Our team of experts can assist in designing the complete vision system around the hardware, including the selection of compatible lenses and lighting, ensuring that your investment yields the maximum efficiency and productivity.
For more information, detailed technical data, or to request a quote for the SCA1000-30GM, please visit our contact page. Our dedicated specialists are ready to provide the best vision solutions tailored to your specific industrial needs, ensuring that your quality control processes are world-class and future-ready.
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