The Basler SCA1000-30GC is a sophisticated color area scan camera featuring a high-quality 1-megapixel CCD sensor. Engineered for industrial automation, it delivers a consistent frame rate of 31 frames per second (fps), ensuring precise color image capture for inspection tasks that demand superior light sensitivity and the deterministic performance of CCD technology over long cable lengths.
หัวใจสำคัญของกล้องรหัสนี้คือการเลือกใช้เซนเซอร์ Sony ICX267 แบบ CCD ซึ่งเป็นเทคโนโลยีที่โดดเด่นในด้านการจัดการสัญญาณรบกวน (Noise) และความสม่ำเสมอของเม็ดสี ข้อมูลภาพสีที่ได้มีความอิ่มตัวและรายละเอียดที่ชัดเจน ช่วยให้อัลกอริทึมตรวจสอบสีสามารถคัดแยกความแตกต่างของเฉดสีบนชิ้นงานในไลน์ผลิตได้อย่างแม่นยำและมีความเสถียรสูงสุด
Utilizing a CCD architecture, this color imaging device provides an exceptional signal-to-noise ratio, making it ideal for applications where color fidelity is a primary requirement. The global shutter mechanism integrated into the sensor ensures that every pixel is captured simultaneously, effectively eliminating motion artifacts and rolling shutter distortion when imaging fast-moving objects.
The robust mechanical design of this series ensures that the hardware remains a versatile tool for system integrators across various industrial sectors. With its compact form factor and professional-grade electronic components, this device provides high-fidelity data transmission through a secure Gigabit Ethernet link, supporting long-distance installations up to 100 meters.
The adoption of the GigE Vision standard significantly reduces total system costs by eliminating the need for expensive dedicated frame grabbers. Users can connect the camera directly to a standard network interface card (NIC), offering a clear advantage for large-scale deployments that prioritize cost-effectiveness and proven long-term reliability in manufacturing environments.
สำหรับคุณสมบัติเชิงลึก อุปกรณ์รุ่นนี้มาพร้อมความละเอียด 1,034 x 779 พิกเซล บนขนาดเซนเซอร์ 1/3 นิ้ว ให้พิกเซลขนาด 4.65 µm x 4.65 µm ซึ่งเป็นขนาดที่เหมาะสมอย่างยิ่งสำหรับการรับแสงเพื่อให้ได้คุณภาพสีที่สมจริง โดยให้อัตราเฟรมเรตสูงสุดที่ 31 fps ซึ่งเพียงพอสำหรับงานตรวจสอบที่มีความเร็วปานกลางในโรงงานอุตสาหกรรม
Technical specifications reveal that the system utilizes the Gigabit Ethernet interface, which is renowned for its widespread compatibility and high bandwidth. This interface allows for a data rate of up to 1 Gbps, ensuring that uncompressed color image data can be transmitted smoothly and without significant latency, which is essential for real-time automated decision-making.
ระบบควบคุมภาพภายในรองรับฟังก์ชัน Auto Gain, Auto Exposure และการทำ Area of Interest (AOI) เพื่อเพิ่มความเร็วในการอ่านข้อมูลเฉพาะส่วนที่ต้องการ นอกจากนี้ยังรองรับมาตรฐาน GenICam ทำให้สามารถทำงานร่วมกับซอฟต์แวร์วิชั่นระดับโลกได้อย่างลื่นไหล เพิ่มความยืดหยุ่นให้กับวิศวกรผู้พัฒนาซอฟต์แวร์ในขั้นตอนการปรับแต่งระบบ
Internal image processing features include color calibration and white balance adjustments, ensuring that the visual output matches the actual color characteristics of the target object. This hardware-level optimization reduces the processing burden on the host computer, allowing for faster cycle times in sophisticated sorting or quality control applications.
Equipped with an internal image buffer, the device prevents data loss during transmission over heavily loaded network infrastructures. This feature is critical in machine vision systems where every captured frame must reach the processor for analysis, ensuring 100% inspection coverage without gaps in the data stream even during peak network traffic.
Compared to rival products from IDS or FLIR with similar sensor specifications, the scout series is highly regarded for its superior color reproduction and long-term durability. While brands like Hikrobot focus on cost-efficient CMOS solutions, Basler maintains its leadership in specialized CCD color imaging where pixel consistency and low noise are the primary factors for successful automated inspection.
From a Total Cost of Ownership (TCO) perspective, investing in German-engineered hardware reduces the risk of unplanned machinery downtime. The local technical support available in Thailand facilitates rapid troubleshooting and efficient procurement of accessories, providing a level of service and peace of mind that low-cost alternatives often fail to deliver for mission-critical operations.
The ability to integrate seamlessly with existing factory network infrastructures is another area where Basler excels. Its optimized drivers ensure more stable GigE data transmission compared to other brands, especially in environments with high electromagnetic interference, which is a common challenge in heavy industrial factory settings.
The choice of lighting is equally critical for a color sensor. Utilizing high-CRI (Color Rendering Index) LED lights ensures that the colors captured are vibrant and true to life, which is essential for sorting applications based on subtle color variations. Proper illumination also helps in maintaining a low gain level, further reducing noise in the captured images.
Selecting the right CAT6 S/FTP cabling and industrial-grade accessories ensures that the Gigabit Ethernet signal remains intact despite electrical interference from nearby high-voltage motors. Cables with screw-lock connectors are highly recommended to provide a secure physical connection, preventing accidental disconnections caused by industrial machine vibrations.
Implementing optical filters can effectively eliminate unwanted glare from reflective surfaces. When combined with a customized lighting setup, color images achieve maximum contrast, enabling vision software to perform faster and more accurately, significantly reducing false rejection rates and enhancing overall production efficiency.
In the pharmaceutical industry, this color imaging hardware is frequently used for blister pack inspection to verify that the correct color and shape of tablets are present in each pocket. The 31 fps frame rate allows for high-throughput inspection, while the global shutter ensures that each image is free from motion-induced blur even at high conveyor speeds.
The printing and packaging sectors benefit significantly from this model for verifying color consistency and logo placement on product labels. Its ability to provide stable color data helps maintain brand standards and prevents sub-standard products from reaching consumers, thereby protecting brand reputation and reducing waste.
Furthermore, it is utilized in logistics for sorting packages based on color codes or special symbols on labels. The Gigabit Ethernet interface allows for the distributed installation of multiple cameras across large warehouse facilities, centralized on a main server for processing, which is both scalable and cost-effective.
Integrating the device is streamlined by the GigE Vision standard, which supports plug-and-play functionality. When used in conjunction with the Basler pylon software suite, users can begin image acquisition and testing within minutes. The management of IP addresses and camera parameters is handled through a user-friendly and powerful software interface.
Regarding network infrastructure, using a managed switch that supports Jumbo Frames is recommended to ensure the smooth transmission of large image packets. Properly configuring the network settings reduces latency and enhances the stability of the machine vision system, particularly when operating multiple cameras simultaneously on a single network.
For power supply, the camera typically supports power through a standard industrial 6-pin I/O port. In versions that support Power over Ethernet (PoE), installation becomes even more convenient as a single cable transmits both data and power, simplifying control cabinet wiring and saving valuable installation space in compact machine designs.
In conclusion, the combination of high-grade CCD color imaging and the flexibility of the Gigabit Ethernet interface makes this model an outstanding choice for industrial applications. With German manufacturing standards and exceptional durability, it represents a wise investment for automated inspection systems that require precision and long-term stability.
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