The core excellence of the MV-CH250-90GC lies in its advanced Gpixel GMAX0505 sensor. This high-performance 1.1-inch CMOS sensor provides a significant resolution of 5120 × 5120 pixels, ensuring that uncompressed visual data is delivered with exceptional clarity. By utilizing a global shutter architecture, the camera effectively eliminates motion blur, making it ideal for high-speed industrial environments where precision is non-negotiable. With a pixel size of 2.5 µm × 2.5 µm, it captures vibrant color and fine details that standard industrial cameras often miss.
Advanced Image Processing and Optimization Features
Beyond raw resolution, the camera is engineered for flexibility in image output settings. It supports reverse image output, allowing for seamless integration regardless of the physical mounting orientation. The inclusion of Look-Up Table (LUT) and Gamma correction features empowers vision engineers to enhance specific contrast levels or color ranges, ensuring that the inspection software receives the most optimized visual data possible for its AI or deep learning algorithms.
To ensure perfect synchronization with production lines, the MV-CH250-90GC provides multiple triggering modes, including high-precision hardware triggers and versatile software triggers. This enables the camera to work in perfect harmony with strobe lights and PLC systems, ensuring that every captured frame coincides perfectly with the position of the workpiece. For applications requiring continuous data flow, the Free Run mode allows the camera to stream images at a maximum frame rate of 4.5 fps at full resolution.
In the semiconductor and electronics manufacturing industry, identifying microscopic defects on PCB (Printed Circuit Board) panels is a monumental task. The high pixel density of the MV-CH250-90GC allows for high-accuracy measurement and inspection of solder joints and surface mount components. By providing a broad field of view with high resolution, manufacturers can reduce the number of cameras required per station, significantly decreasing the total cost of ownership while maintaining a high production yield.
The photovoltaic (PV) industry also benefits immensely from the 25MP square sensor format. Inspecting solar cells for micro-cracks or color consistency across large areas is more efficient with the 5120 × 5120 pixel resolution provided by the MV-CH250-90GC. This high resolution helps in achieving better accuracy in metrology and surface defect detection, ensuring that only high-quality solar panels reach the final consumer market, thus enhancing brand reliability for the manufacturers.
Hikrobot has focused on a compact mechanical design that facilitates flexible mounting. The standardized dimensions and mounting holes on the housing ensure that engineers can integrate the camera into robotic arms or tight inspection jigs with ease. The uncompressed image transmission through the GigE interface ensures that the visual data remains pristine, without the artifacts that compression could introduce, which is vital for high-precision metrology applications where every pixel represents a critical measurement value.
In conclusion, the MV-CH250-90GC stands as a premier solution for industrial color imaging. Its combination of a high-end Gpixel sensor, uncompressed data transmission, and broad software compatibility ensures that it meets the most rigorous demands of modern manufacturing. Whether you are building an advanced AOI station or a specialized railway inspection vehicle, this 25MP GigE camera provides the visual fidelity and mechanical reliability necessary for success in the era of Smart Manufacturing.
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