The technical architecture of this line scan camera system is built around the high-speed CoaXPress 2.0 interface. This allows the R2L2048-172CM to transmit 2K monochrome data at an impressive line rate of 172 kHz, making it an ideal choice for web inspection and continuous surface monitoring in large-scale industrial plants.
The racer 2 platform delivers advanced features such as Flat Field Correction and Gain Control directly within the camera’s hardware. This optimization reduces the computational load on the host PC, ensuring that the 172 kHz data stream is processed with minimal latency, which is a critical factor for real-time defect detection and automated sorting systems.
Utilizing the CoaXPress 2.0 interface provides a significant advantage for integrators requiring long-distance cable runs without sacrificing data integrity. The standardized connectivity ensures that the camera remains future-proof, allowing for seamless integration into high-throughput vision architectures that demand extreme line rates and high spatial resolution.
The 2K resolution sensor is optimized for high quantum efficiency, capturing every detail of the moving target with precision. Combined with CXP-12 technology, the camera can sustain high-speed data transfer rates, providing a consistent 172 kHz output that is necessary for inspecting fast-moving objects without introducing blur or signal degradation.
ข้อมูลทางเทคนิค (Technical Specs)
รายละเอียดสินค้า (Details)
Resolution
2048 pixels (2K)
Sensor Type
CMOS (Monochrome)
Shutter Type
Global Shutter
Max Line Rate
172 kHz (Line rate)
Interface
CoaXPress 2.0 (CXP-12)
ข้อดีของระบบ Mono Global Shutter สำหรับงาน Line Scan
The monochrome global shutter ensures that each line captured is perfectly sharp, which is essential for metrology and measurement tasks. For high-speed line scan imaging, this eliminates the rolling shutter artifacts often seen in lower-end sensors, guaranteeing that the reconstructed image accurately represents the physical dimensions of the inspected product.
High dynamic range imaging allows for consistent performance across various material types, from matte surfaces to polished metals. The camera’s ability to maintain high fidelity in diverse lighting conditions reduces the need for complex lighting setups, simplifying the overall vision system design for engineers and system integrators.
Web inspection systems for plastic films and paper processing also benefit from the high line rate of this camera. It ensures 100% surface inspection, identifying irregularities in thickness or foreign particles within the material. The robust CXP-12 connection ensures that even at these extreme speeds, no data is lost during the high-speed sorting process.
สำหรับการผลิตแผงโซลาร์เซลล์หรือชิ้นส่วนอิเล็กทรอนิกส์แบบยืดหยุ่น ความละเอียด 2K ของ R2L2048-172CM ช่วยให้สามารถตรวจสอบรายละเอียดของวงจรพิมพ์แบบเส้นต่อเนื่องได้อย่างชัดเจน การใช้กล้อง Line Scan แทน Area Scan ในกรณีนี้ช่วยเพิ่มประสิทธิภาพในการทำงานและลดพื้นที่ในการติดตั้งอุปกรณ์ตรวจสอบบนสายพานการผลิต
In the electronics manufacturing sector, the precision offered by monochrome line scan sensors is indispensable for identifying microscopic cracks or conductive trace failures. The camera’s high-speed output enables manufacturers to increase throughput while maintaining strict quality standards, ensuring that every component meets rigorous technical specifications.
High-quality optics must be paired with appropriate lighting solutions, such as line lights, to provide intense and uniform illumination. Given the short exposure times required for 172 kHz line rates, high-intensity LEDs are often necessary to ensure that the sensor receives enough light for clear, high-contrast monochrome imaging.
Cabling quality is a non-negotiable factor in high-speed data transmission systems. Using certified CXP cables ensures that the high-frequency signals remain stable over long distances, preventing packet loss and maintaining the integrity of the vision data, which is essential for the continuous operation of high-speed manufacturing lines.
While IDS or FLIR may offer competitive area scan solutions, Basler’s expertise in line scan technology remains superior for continuous web inspection applications. The thermal management of the racer 2 series allows it to maintain lower sensor temperatures, resulting in better image quality and longer lifespan compared to many entry-level competitors.
Choosing a reputable brand like Basler ensures access to extensive documentation and expert technical support. This reduces the time-to-market for system integrators and provides end-users with a reliable vision solution that can operate consistently under the rigorous demands of modern Industry 4.0 production environments.
In summary, the combination of high-speed monochrome imaging and the robust CoaXPress 2.0 interface makes this model a versatile workhorse for specialized industrial inspections. It offers the performance required for the most demanding applications, securing your production quality through cutting-edge line scan technology.
Investing in the right vision technology is the first step toward achieving operational excellence. Let the experts at imRN Asia help you integrate Basler’s world-class line scan technology into your existing infrastructure, ensuring that your manufacturing processes remain competitive and efficient in today’s fast-paced global market.
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